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 Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems cULus, TUV and CE marked for all applicable directives 1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting 1 N.O. (with 2 N.C.) 600V 500V 240V 120V 1.2A 1.4A 3A 6A 600V 500V 250V 125V 0.4A 0.55A 1.1A 2.2A 5V, 5mA, DC 10A 600V AC 2500V Various (see Product Selection table) 250mm/s 100mm/min 6000 operation per hour UL approved glass-filled polybutylene terephthalate Various polymers IP 66 Min -25C (-18F) Max 80C (+176F) 3 1 x 107 M20 or 1/2in NPT 2 x M4 Any position Red
Category
Approvals Safety Contacts Auxiliary Contacts Designation/Utilization Cat. A600/AC-15 (Ue) (Ie) N600/DC-13 (Ue) (Ie) Min Current Thermal Current (lth) Rated Insulation Voltage Rated Impulse withstand Volt Travel for Positive Opening Max Switching Speed Min Switching Speed Max Switching Frequency Case Material Roller Material Enclosure Protection Operating Temperature Pollution Degree Mech. Life Expectancy Conduit Entry Fixing Mounting Colour
Description
The small plastic Senator safety limit switches conform to EN 50047 and have been developed to provide a range of options including metal or plastic cases in various sizes, a choice of snap acting, slow break/make with 2 or 3 contact configurations and a choice of actuator heads. The Senator range offers the option of rotating the head in 90 increments before installation to allow ease of mounting. Allen-Bradley/Guardmaster limit switches can be used in other applications other than guard doors, for example on moving machine beds, crane arms, lifts, elevators, etc. Operation of these limit switches is achieved by the sliding action of the guard or other moving object deflecting the plunger or lever. For safety applications it is important that upon actuation, the guard or other moving objects should not pass completely over the switch and allow the plunger or lever to return to its original position.
Features
* Large selection of actuator heads * Positive operation, forced disconnection of contacts * Snap-acting, slow make before break or slow break before make contact blocks * Contacts 1 N.C. + 1 N.O., 2 N.C. + 1 N.O. 3 N.C., 2 N.C. + 1 N.O. * Conforms to EN 50047, EN 1088, EN 60947-5-1, EN 292 and EN 60204-1
Conductive pollution occurs, or dry, non conductive pollution occurs which becomes conductive due to condensation.
Operating Examples
Cam Displacement
(A) 30
Adjustable Lever Arms
30 30 30 30
60
60
60
60
Applications Types
The actuating cam should be profiled at 30 for optimum operation. (Note: Plunger-type switches operate from a flat profile.
7-2
Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Product Selection
Contact Operator Type Contact Type Snap Acting Typical Force/ Torque to Operate 5N Contact Opening Characteristics Open Closed
Positive Opening Point
0mm 11-12 23-24 11-12 23-24 2.4 2.7 8N 4.0 6.2
Catalogue Number 1/2in NPT Conduit 440P-CRPS11E Quick Disconnect 440P-CRPS11D4
Safety 1 N.C
Aux. 1 N.O
M20 Conduit 440P-CRPS11B
0mm
2.1 5N
3.3
6.2
2 N.C
1 N.O
BBM
6N
11-12 21-22 33-34 3.0
440P-CRPB12E
440P-CRPB12B
440P-CRPB12R6
0mm
1.9 5N
3.3
6.2
3 N.C. Roller Plunger 2 N.C
--
--
5N
11- 12 21- 22 31- 32
440P-CRPB03E
2.1 5N 3.3 6.2
440P-CRPB03B
440P-CRPB03R6
0mm
1 N.O
MBB
6N
11-12 21-22 33-34 1.3
2.7 7N
440P-CRPM12E
440P-CRPM12B
440P-CRPM12R6
0mm
4.0
6.4
1 N.C
1 N.O
Snap Acting
11-12
5N
23-24 11-12 23-24 2.1
440P-CDPS11E
440P-CDPS11B
440P-CDPS11D4
0mm 0N 11-12
2.0 5N
3.3
6.4
2 N.C
1 N.O
BBM
6N
21-22 33-34 3.0 7N
440P-CDPB12E
440P-CDPB12B
440P-CDPB12R6
0mm 0N
2.1 5N
3.3
6.4
3 N.C. Dome Plunger. 2 N.C
--
--
5N
11- 12 21- 22 31- 32
440P-CDPB03E
3.3 6.4
440P-CDPB03B
440P-CDPB03R6
0mm 0N 11- 12
1.9
1 N.O
MBB
6N
21- 22 33- 34 1.3 5N
3.5 6N
440P-CDPM12E
440P-CDPM12B
440P-CDPM12R6
0mm
6.5
10.0
1 N.C
1 N.O
Snap Acting
11-12
5N
23-24 11-12 23-24 2.6
440P-CHLS11E
440P-CHLS11B
440P-CHLS11D4
0mm
3.1 2N
5. 3
10.0
2 N.C
1 N.O
BBM
6N
11- 12 21- 22 33- 34 4.6
440P-CHLB12E
2.9 2N
440P-CHLB12B
440P-CHLB12R6
0m m
5.3
10.0
3 N.C. Hinge Lever 2 N.C
--
--
5N
11- 12 21- 22 31- 32
440P-CHLB03E
5. 3 10.0
440P-CHLB03B
440P-CHLB03R6
0m m 11-12
3.0
1 N.O
MBB
6N
21-22 33-34 2. 5 2N
440P-CHLM12E
440P-CHLM12B
440P-CHLM12R6 889D-F4AC-2 889R-F6ACA-2
Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths.
D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector.
7-3
Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Product Selection (continued)
Contact Operator Type Contact Type Snap Acting Typical Force/ Torque to Operate 0.15Nm Contact Opening Characteristics Open Closed
Positive Opening Point
88 11-12 23-24 11-12 23-24 16 16 50 31 31 50 15 cNm 0 15cNm 88
Catalogue Number 1/2in NPT Conduit 440P-CSLS11E Quick Disconnect 440P-CSLS11D4
Safety 1 N.C
Aux. 1 N.O
M20 Conduit 440P-CSLS11B
88
27 27 47 47 10cNm 0 10cNm
88
2 N.C
1 N.O
BBM
0.14Nm
11- 12 21- 22 33- 34 37 37
440P-CSLB12E
440P-CSLB12B
440P-CSLB12R6
88
47
27 0 27 47 10cNm 10cNm
88
3 N.C. Short Lever
--
--
0.14Nm
11- 12 21- 22 31- 32
440P-CSLB03E
47 26 0 26 47
440P-CSLB03B
440P-CSLB03R6
88 11- 12
88
2 N.C
1 N.O
MBB
0.14Nm
21- 22 33- 34 37 10cNm 37 10cNm
440P-CSLM12E
440P-CSLM12B
440P-CSLM12R6
0mm
4.2 5N
6.5
9.0
1 N.C
1 N.O
Snap Acting
11-12
5N
23-24 11-12 23-24 3.0
440P-COHS11E
440P-COHS11B
440P-COHS11D4
0mm
3.9 2N
5.3
9.0
2 N.C
1 N.O
BBM
6N
11-12 21-22 33-34 5.6
440P-COHB12E
440P-COHB12B
440P-COHB12R6
0m m
3.8 2N
5.3
9. 0
3 N.C. Offset Hinge
--
--
5N
11- 12 21- 22 31- 32
440P-COHB03E
4.0 5.3 9.0
440P-COHB03B
440P-COHB03R6
0mm 11-12
2 N.C
1 N.O
MBB
6N
21-22 33-34 3.1 2N
440P-COHM12E 440P-COHM12B
440P-COHM12R6
88
50
31 31 50 15 cNm 0 15cNm
88
1 N.C
1 N.O
Snap Acting
11-12
0.15Nm
23-24 11-12 23-24 16 16
440P-CALS11E
440P-CALS11B
440P-CALS11D4
88
27 27 47 47 10 cNm 0 10cNm
88
2 N.C
1 N.O
BBM
0.14Nm
11- 12 21- 22 33- 34 37 37
440P-CALB12E
440P-CALB12B
440P-CALB12R6
27 88 47
27 0 10cNm 47 88
3 N.C. Adjustable Lever 2 N.C
--
--
0.14Nm
10cNm
11- 12 21- 22 31- 32
440P-CALB03E
440P-CALB03B
440P-CALB03R6
88 11- 12
47 26
0
26
47
88
1 N.O
MBB
0.14Nm
21- 22 33- 34 17 10cNm 17 10cNm
440P-CALM12E
440P-CALM12B
440P-CALM12R6
Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths.
D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector. Not positive opening
889D-F4AC-2 889R-F6ACA-2
7-4
Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Product Selection (continued)
Contact Operator Type Contact Type Snap Acting Typical Force/ Torque to Operate 0.15Nm Contact Opening Characteristics Open Closed
Positive Opening Point
88 11-12 23-24 11-12 23-24 16 16 50 31 31 50 15 cNm 0 15cNm 88
Catalogue Number 1/2in NPT Conduit 440P-CRRS11E Quick Disconnect 440P-CRRS11D4
Safety 1 N.C
Aux. 1 N.O
M20 Conduit 440P-CRRS11B
88
27 27 47 47 10 cNm 0 10cNm
88
2 N.C
1 N.O
BBM
0.14Nm
11- 12 21- 22 33- 34 37 37
440P-CRRB12E
440P-CRRB12B
440P-CRRB12R6
88
47
27 0 27 47 10c Nm 10cNm
88
3 N.C. Rubber Roller
--
--
0.14Nm
11-12 21-22 31-32
440P-CRRB03E
440P-CRRB03B
440P-CRRB03R6
88 11- 12
47 26
0
26
47
88
2 N.C
1 N.O
MBB
0.14Nm
21- 22 33- 34 17 10 cNm 17 10c Nm
440P-CRRM12E
440P-CRRM12B
440P-CRRM12R6 889D-F4AC-2 889R-F6ACA-2
Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths.
D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector. Not positive opening
Typical Wiring Diagrams
Two-Circuit Type D4 4-Pin Micro Connector
1 N.C. + 1 N.O. Connector Pinout 1 Terminal 11 N.C. 12 23 N.O. 4
1 N.O. + 1 N.C.
Contact
11
Same Polarity
12
2 3
1 4
3 2
23
24
24
Three-Circuit Type R6 6-Pin Micro Connector
2 N.C. + 1 N.O. Connector Pinout Terminal 1 5
Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.)
3 N.C. Terminal 11 12 21 22 31 32 Contact N.C.
Contact N.C.
32 22 12
31 21 11
3 N.C.
34 22 12
33 21 11
Auxiliary Circuit (N.O.)
11 12 21 22 33 34
2 6 3 4
N.C.
N.C.
N.O.
N.C.
2 N.C. + 1 N.O.
See Product Selection tables for positive opening circuits.
7-5
Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Approximate Dimensions--mm (inches)
Dimensions are not intended to be used for installation purposes.
11.5 (0.45) 9.3 (0.36) Dia. 28 (1.10) 4.0 (0.15) 4.0 (0.15) 12 (0.47)
17 (0.66)
20 (0.78) 22 (0.86)
90 (3.54) Max.
20 (0.78) 22 (0.86)
79 (3.11) Max.
31 (1.22) 31 (1.22) 31 (1.22)
31 (1.22)
Roller Plunger
Dome Plunger
41 (1.61) 5 (0.19) 50 (1.96) 4.0 (0.15) 4.0 (0.15) 112 (4.4) 17.5 (0.68) Dia.
15 (0.59) Dia.
38 (1.49)
100 (3.93) Max. 20 (0.78) 22 (0.86) 20 (0.78) 22 (0.86)
31 (1.22)
31 (1.22)
31 (1.22)
31 (1.22)
Hinge Lever
Short Lever
7-6
Position Interlock Switches
Safety Limit Switches
Small Plastic Senator Approximate Dimensions--mm (inches) (continued)
Dimensions are not intended to be used for installation purposes.
40 (1.57) 17.5 (0.68) Dia.
12 (0.47) 12 (0.47) Dia. 45-90 (1.77-3.54) 4.0 (0.15) 103 (4.05) 17 (0.66) 20 (0.78) 22 (0.86) 20 (0.78) 22 (0.86)
42 (1.65)
4.0 (0.15) 106 (4.17) Min.
31 (1.22) 31 (1.22) 31 (1.22)
31 (1.22)
Offset Hinge
40.7 (1.60)
Adjustable Lever
50 (1.96) Dia.
45-77 (1.77-3.03) 4.0 (0.15)
133 (5.23) Min.
20 (0.78) 22 (0.86)
31 (1.22)
31 (1.22)
Rubber Roller
7-7


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